XCMG Crawler Crane Spare Parts: Organized by Function
The XCMG crawler crane spare parts system is designed around the two essential functions of "lifting operation + crawler travel." It covers all major systems including structure, transmission, hydraulics, electrical, and travel. Based on their functional roles, these parts can be divided into five main categories, each engineered specifically for the heavy-duty nature of crawler crane operations.
1. Lifting Structure Components
These parts form the "core skeleton" of crawler cranes that bear heavy loads, directly influencing lifting safety and operational stability.
Boom components:
- Main and auxiliary boom sections
XCMG's boom sections use Q690 high-strength alloy steel with full welding and shot-blasting for rust removal. The bending strength exceeds ordinary steel by 40%. The box-section design with reinforced ribs efficiently distributes lifting loads. Luffing cylinders feature double-acting design with honed inner walls and imported seals, controlling internal leakage to less than 0.3 mL/min.
Hook and pulley systems:
Main hooks are forged from one-piece 42CrMo steel with medium-frequency quenching (HRC50-55 hardness) and can withstand three times the rated load without deformation. Pulleys are made of high-strength cast iron with chrome-plated grooves (friction coefficient as low as 0.15).
Counterweight systems:
- Counterweight blocks (5-20 tons each)
Modular design allows flexible combinations based on operational needs. Brackets feature thickened steel plates with locating pins for secure installation.
2. Crawler Track System Parts
This system enables movement across various terrains, with parts designed for challenging conditions.
Track assembly components:
- Track shoes (standard and reinforced)
Standard shoes use high-manganese steel, while reinforced versions add wear-resistant alloy strips for 60% improved durability. Track links made of 20MnCr5 alloy steel feature precise manufacturing with pin-sleeve clearance controlled within 0.1mm.
Travel drive components:
Axial piston motors deliver 15% higher torque than industry standards. Planetary gear reducers achieve over 96% efficiency with wet brakes preventing slope slippage.
Rollers and carrier sprockets:
- Double-row tapered roller bearings
- Precision-ground surfaces
These components offer excellent sealing and stability, with radial runout controlled to less than 0.05mm.
3. Hydraulic System Components
The hydraulic system provides power for all crane movements through these key components:
Pumps and motors:
- Main hydraulic pumps (German Linde technology)
- Swing motors (cycloidal pinwheel design)
Pumps offer over 95% volumetric efficiency at 35MPa pressure. Swing motors provide smooth rotation with high starting torque.
Valves and piping:
- Multi-way valves (integrated design)
- Counterbalance valves (with check locks)
- High-pressure hoses (six-layer steel wire, 45MPa rating)
These components minimize leakage risks and ensure operational safety in extreme conditions (-40°C to 120°C).
Hydraulic fluids and filters:
- Anti-wear hydraulic oil (L-HM46)
Specialized fluids maintain viscosity under extreme conditions while filters protect precision components from contamination.
4. Electrical System Components
This system manages intelligent control and safety protection with high-stability components.
Control units:
- PLC controllers (Siemens S7 series)
- Remote controls (100m range)
These components coordinate multiple crane movements with built-in safety features.
Sensors and safety devices:
- Torque limiter sensors (±0.5% accuracy)
- Anemometers (prohibit operations over 12m/s)
These systems monitor critical parameters and prevent dangerous operations.
Electrical components and wiring:
- Contactors (100,000+ cycle life)
- IP67 waterproof connectors
These components ensure reliable electrical connections in harsh environments.
5. Consumable Parts
Although relatively inexpensive, these parts require regular replacement to maintain efficiency.
Wire ropes and brake shoes:
- Galvanized steel wire ropes (37 strands)
- Semi-metallic brake shoes (0.45-0.55 friction coefficient)
Ropes offer 30% higher breaking strength with protective coating. Brake shoes last over 8,000 cycles.
Seals and lubricants:
- O-rings and seals (fluororubber/nitrile)
- Specialized greases (extreme-pressure lithium-based and molybdenum disulfide)
These components ensure effective sealing and lubrication under extreme conditions.
Tires and buffers:
- Radial tires for auxiliary transport
- Polyurethane shock absorbers
These parts enhance mobility and protect components from vibrations.
Would you like me to create a condensed table version of these categories for quick reference?
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